1Intelligent Reflecting Surface Design Using Reflectarray with Reduced Number of Elements Qi Luo, Senior Member, IEEE, Steven Gao, Fellow, IEEE, Wei Hu, Member, IEEE, Wei Liu, Senior Member, IEEE, Mohammed Sobhy, Life Member, IEEE, Yichuang Sun, Senior Member, IEEE Abstract—The development of reconfigurable intelligent sur- face (RIS) enables the possibility to control the wireless channels, which is an attractive technique for the future 6G and beyond wireless networks. The last few years have seen many studies on this topic, and these studies show that the use of reconfigurable intelligent surfaces can effectively control the waveform of the wireless signals and improve the overall system performance through creating smart radio environments. The intelligent sur- face consists of a large number of elements, and ideally, each of the elements should be independently controllable. This imposes a big challenge in physically realizing a reconfigurable intelligent surface with reasonable system complexity and overall cost. In this article, a proof-of-concept study on reducing the number of array elements to design an intelligent reflecting surface using reflectarray is presented. A hybrid design technique is developed, which mixes two types of antenna elements to realize a reflecting surface. Compared to the conventional designs that only use microstrip antennas to realize a reflecting surface, given a fixed area the presented design uses 25% fewer array elements while shows comparable performance in terms of manipulating the waveforms of the incident waves. As a result of using less number of elements, the overall system complexity and cost of the RIS are reduced. To verify the proposed design concept, two passive prototypes with center frequency at 12.5 GHz were designed and fabricated. Good agreement between the simulation and measurement results is obtained. I. INTRODUCTION Intelligent reflecting surface (IRS) and reconfigurable intel- ligent surface (RIS) have been identified as one of the key enabling technologies for the next generation wireless com- munications, as it can help to reduce the energy consumption and to improve the spectral efficiency of wireless networks by effectively controlling the signal propagation environment [1], [2]. Generally speaking, there are two methods to realize an intelligent reflecting surface. The first method is using reflec- tarray (RA), and the other one is using metasurface [3]. Using either method, the designed reflecting surface would consist of a larger number of reflecting elements and the reflection response (e.g. phase and amplitude) of each element should be independently controlled. For the reflecting surface to have reconfigurable responses, RF switches, varactors, or phase shifters should be incorporated into each reflecting element. For example, a RIS consists of 256 two-bit elements was reported in [4]. In this design, five positive intrinsic-negative (PIN) diodes are integrated into each of the RIS elements, and by controlling the ON/OFF states of the PINs, four states of phase shifting are obtained. In order to effectively control the wireless environment, the size of RIS should be electrically large. In other word, a large number of reflecting elements is required. For instance, MIT’s RFocus prototype [5] has more than 3000 antenna elements. Although the cost of the reflecting surface is relatively low thanks to the modern printed circuit board (PCB) manufacturing technology, the largest part of the cost of a RIS is on the controlling components such as the phase shifters and monolithic microwave integrated components (MMICs). Moreover, the cost of RF components increases with the frequency. Thus, from the aspect of physical layer design, it is important to develop feasible solutions to reduce the number of reflecting elements with a given aperture size, while not compromising the performance of the reflecting surface. The outcome of such a technique would lead to a reduction in the overall cost and system complexity of the RIS system, which makes the RIS one step closer to its practical implementation. In the field of antenna engineering, there are many studies on reducing the number of antenna elements for an array antenna. The first approach is to increase the distance between the neighbouring antenna elements, as far as the grating lobe would not appear when the beam of the array is scanned in the required angle range [6]. For example, a 16×16 array was reported in [7], where high directivity horn antenna was used as the array element and the distance between the elements was increased to 0.87λ0, λ0 being the wavelength in free space at the center frequency of the antenna. Another approach is using the sparse array technique. The sparse array uses aperiodically antenna elements and by synthesising the phase distribution, beam-steering with relatively low sidelobes can be obtained using a reduced number of elements [8], [9]. The challenge for this approach is that not all the elements are radiating simultaneously, which leads to low aperture efficiency of the array antenna. Instead of reducing the array element number, another method that can be used to reduce the complexity of the beamforming network of the array antenna is through the use of subarray technique. Using the concept of subarray, several antennas or metasurface elements are grouped as a subarray. In this way, the total number of modules required to control the array is less than the total number of array elements. Yet, one problem with this technique is that the resulted array has a limited control over the waveform of the radiated signal or requires a closer spacing between the array elements, which may not be feasible for a general array configuration [10], [11]. The objective of this study is to investigate a feasible approach to design an intelligent reflecting surface using RA of reduced antenna elements without sacrificing the performance 2Fig. 1. The concept of the developed intelligent reflecting surface using hybrid reflectarray with reduced number of array elements. of the reflecting surface in terms of manipulating the waveform of incident waves. Fig. 1 shows the concept of the developed intelligent reflecting surface. As shown, the reflecting surface has two different types of unit cells, microstrip patch and dielectric lens. The patches are printed on a dielectric substrate and are manufactured using PCB technology. The dielectric lenses are fabricated through 3D printing and are placed at the edges of the reflecting surface. To control each of the reflecting elements, a phase shifter can be interconnected to each array element. It should be noted that the use of phase shifters is not the only solution to realize phase control, and there are other low-cost solutions as well [12]. In this study, the configuration of the developed reflecting surface is compatible to be incorporated with these different phase control techniques. Since the lens has a size four times as large as the patch unit cell, one lens is equivalent to four microstrip patch antennas. In this case, instead of using four phase shifters, only one phase shifter is required. As a result, the total number of associated RF components is decreased and the complexity of the control circuit is reduced. In this study, for the demonstration purpose, we chose to design reflecting surfaces operating at the center frequency of 12.5 GHz. The presented design can be scaled for operating at other frequencies. As a proof-of-concept, the prototypes are passive demonstrators and the phase shifters are substituted by microstrip delay lines to mimic the ideal lossless phase shifters. It will be demonstrated that by using the proposed hybrid design method, compared to a regular reflecting surface of the same aperture size, the presented design uses 25% fewer elements but with a comparable gain and beam-steering perfor- mance. In the following, the design and working principles of the RA elements is first presented, followed by EM simulation and lab measurement results. At the end of the article, we extend our discussions onto the scalability issue and future work of this study. II. ELEMENT DESIGN As shown in Fig. 1, the developed reflecting surface consists of two different types of elements, one is microstrip patch and the other one is dielectric lens. The lens is used to replace the microstrip patches at the edges of the conventional reflecting surface, in order to reduce the total number of the radiating elements and its associated RF components. The microstrip patch unit cell is a probe-fed patch and the patch is designed to have a center frequency at 12.5 GHz. Fig. 2 shows the configuration of the patch antenna. The patch is printed on a 0.5 mm thick RO4003C substrate (εr = 3.55, tanδ = 0.0027). The period (P) of the unit cell is 15 mm, which is about 0.625λ12.5GHz . The width (WPatch) of the square patch is 5.9 mm. The phase shifter is placed on another 0.3 mm thick RO4003C. A 0.1mm thick Pre-peg (εr = 3.54) is used to bond the two substrates. A clearance hole is etched on the ground plane through which a via is used to connect the patch and the microstrip line that is interfaced with the phase shifter. The working principle of this patch element is that the patch receives the incident wave and then convert the RF signal into the electrical current. The electrical current then transmits to the phase shifter through the interconnections. After adding some phase shift from the phase shifter, the electrical current re-transmits to the patch and then the patch re-radiates. In this way, by controlling the phase shifter, the patch re-radiates the incident wave with a controllable phase. Fig. 3 shows the configuration of the Lens antenna. A pair of connected patches are used as the feed sources of the lens. The two square patches are probe-fed and have the same configurations as the microstrip patch element presented above except that the two patches are connected to each other through a 50Ω microstrip printed at the bottom layer where a phase shifter is integrated. The width of the square patch is 5.4 mm. Patch 2 is positioned at the center of the lens while Patch 1 is placed at an offset position. The lens is an extended hemispherical lens. The material of the lens is PTFE 3Fig. 2. The configuration and working principle of the microstrip patch element for the reflecting surface. (εr = 2.2) and the dimensions of the extended hemispherical lens are calculated using the formulas given in [13]. Because lens antenna has a much narrower beamwidth compared to the microstrip patch, it would receive very low RF power if the incident wave is from large angles. As a result, the illumination efficiency of the RA would be low. To mitigate this issue, the concept of using connected patches as the feed sources of the Lens is developed. The working principle of the lens antenna element is as follows. Here we considered the incident wave is pointing at the center of the reflecting surface and at the edge of the reflecting surface, the incident waves come with certain angles (e.g. 40o). The offset feed patch (Patch 1) generates a tilted beam from the lens so the lens will efficiently receive the incident waves. After that, the received RF energy is then transmitted to the center patch (Patch 2) with added phase delays from the phase shifter. Finally, Patch 2 feeds the lens and generates a high directivity beam in the boresight. To better demonstrate how Patch 1 and Patch 2 operate, Fig. 3 also shows the simulated current distribution on Patch 1 and Patch 2 when the lens is receiving and re-radiating, respectively. As shown, when the lens is receiving the RF signal from the incident wave, there is a strong current on Patch 1. When it is re-radiating, there is a strong current on Patch 2. To improve the illumination efficiency of the lens, the position of Patch 1 needs to be optimized. Patch 1 is located on a circle with a radius of R and angle of Φp relative to Patch 2. These two parameters respectively determine the angles of the title beam (θt, ϕt) of the lens. In this design, the diameter of the lens is chosen to be 28 mm, which is approximately twice the period of the patch unit cell. In this way, one lens can be used to replace four patches as in a regular RA. The parameters for the lens are a = 14mm, b = 17.3mm, and L = 10.2mm. The distance (R) between Patch 1 and Patch 2 is 8.2 mm (0.34λ12.5GHz). Having a low mutual coupling between Patch 1 and Patch 2 is crucial for the presented design because high mutual coupling would affect the re-radiated waveform of the RA. For example, when Patch 2 is radiating, if Patch 1 also gets excited due to high mutual coupling from Patch 2, then unwanted radiation is generated. The results of the EM simulation show that with these given parameters, when Patch 2 is excited, the lens radiates in the boresight with a gain of 12.8 dB. When Patch 1 is active, the beam of the lens titled to 37o with a gain of Fig. 3. The configuration of the lens antenna and its working principle. 12.5 dB. The simulated isolation between Patch 1 and Patch 2 is higher than 15 dB. III. REFLECTARRAY DESIGN, SIMULATION, AND MEASUREMENT A. Reflectarray Design To prove the design concept, passive reflectarrays were designed and simulated in EM simulators. At this stage of our study, ideal phase shifters are considered. It is worth noting that the present design is compatible to be integrated with the phase shifters or RF switches such as PIN diodes and RF micro-electromechanical system (MEMS) switches [14]. For example, by placing RF switches on the microstrip line of the designed array element, similar to the design reported in [15], 1-bit or 2-bit phase quantization can be obtained. Then, the antenna elements of the reflecting surface can be coded to provide different reflection phase distributions and realize different reflected waveforms. As mentioned in the last section, to avoid unwanted ra- diations from the lens, it is crucial to maintain low mutual coupling between Patch 1 and Patch 2. In this design, the distance between Patch 1 and Patch 2 is 0.34λ12.5GHz , which is quite small. Thus, to reduce the mutual coupling, Patch 1 and Patch 2 are recommended to be placed in a diagonal position relative to each other. This means that the lens would be placed at the four corners of the aperture. The designed RA is equivalent to a conventional patch-only reflecting surface 4with 12 × 12 elements. The size of the reflecting surface is 180mm× 180mm (7.5λ12.5GHz × 7.5λ12.5GHz). Compared to the conventional RA, the twelve patches in each corner of the aperture are replaced by three lens antennas. Thus, with the same aperture size, instead of using 144 elements, the presented design uses 108 elements, corresponding to a reduction of the RA elements to 75%. To check the performance of the presented reflecting surface in terms of reflecting the incident waves to different angles, four passive RAs are designed and simulated, which have the reflected beam pointing at elevation angles of 0o, 10o, 20o, and 30o in the E-plane (ϕ = 0o plane), respectively. These RAs have the same configuration and the only difference is the phase delays added to the reflected signal. B. Simulation Results Fig. 4 shows the simulated far-field radiation patterns of the designed RAs in the E-Plane when the reflected beam is pointing at different angles, including (θ = 0o, ϕ = 0o), (θ = 10o, ϕ = 0o), (θ = 20o, ϕ = 0o), and (θ = 30o, ϕ = 0o). In the EM simulations, a microstrip line of varying lengths is used to adjust the reflected phase of each array element, representing the case that an ideal lossless phase shifter is employed. The EM simulations also assume that the incident wave is pointing at the center of the reflecting surface and a circular waveguide antenna, which has a gain of 14 dBi at 12.5 GHz, is placed 120 mm above the center of the reflecting surface to generate the incident waves. -100 -80 -60 -40 -20 0 20 40 60 80 100 Theta (Degree) -30 -20 -10 0 10 20 30 G ai n (dB i) Reflected beam angle=30deg Reflected beam angle=20deg Reflected beam angle=10deg Reflected beam angle=0deg Fig. 4. The simulated reflected waveforms of the developed hybrid RAs. In order to compare the performance of the developed hybrid reflecting surface with the conventional design that only uses patch as the array element, four passive patch-only reflecting surfaces are also designed and simulated. These four RAs have the same aperture size and configuration as the developed hybrid RAs. The radiation performances of these two types of designs at the centre frequency (12.5 GHz) are summarized in Table I. As shown in this table, when configuring the reflected waves to point at different angles, these two types of RAs show similar waveforms. The gain of the hybrid RA is 1.4 dB lower than the patch-only RA when the reflected waveform is directing to 30o. This is due to the narrow beamwidth of the lens and is the trade-off when using lens in the design of reflecting surfaces. Except for this, with 25% less reflecting elements, the developed hybrid RAs show comparable radiation performances to the conventional patch- only RAs. C. Measurement Results To validate the radiation performance of the developed re- flecting surface, two prototypes were fabricated and measured. One prototype has the reflected beam pointing at boresight, and the other prototype has the beam pointing at 20o in the E- plane. The lenses were fabricated through 3D printing which has low-cost and each of the lens is attached to the PCB by four screws. Fig. 5 compares the normalized radiation patterns of the measured and simulated results. There is good agreement between the simulations and measurements. In order to fix the reflecting surface and the waveguide antenna to the testing platform, some plastic fixing structures were fabricated. The unwanted reflections from these fixing structures have some affects on the sidelobes of the measured radiation patterns. -90 -60 -30 0 30 60 90 Theta (Degree) -40 -35 -30 -25 -20 -15 -10 -5 0 N or m ia liz ed G ai n (dB i) Simulated Measured Simulated Measured Fig. 5. Comparison of the normalized radiation patterns of the measured and simulated radiation patterns. IV. DISCUSSION This study is a proof-of-concept for the proposed hybrid design method to reduce the number of elements in a reflecting surface with a given aperture size. At the current stage of this study, before extending the presented design concept to an electrically reconfigurable reflecting surface, we designed, fabricated and measured passive prototypes as demonstrators. During the design of the demonstrators, some assumptions are made which to some extent simplifies the reflecting surface design. In this section, we would like to discuss how to extend the present design concept in our future work of this study. • Frequency scalability. In terms of frequency scalabil- ity of the presented design, considering the fabrication accuracy of the PCB technology and the resolution of 3D printing, the developed reflecting surface can be scaled to operating in the millimetre frequency range. For Terahertz (THz) design, due to the loss associated with the dielectric materials and the relatively narrow bandwidth of the microstrip antennas, waveguide antenna would be preferred. Thus, the presented method may not 5TABLE I COMPARISON OF THE PRESENTED DESIGN WITH THE CONVENTIONAL PATCH-ONLY RA WITH BEAM POINTING AT DIFFERENT ANGLES. Presented Hybrid RA Conventional Patch RA Beam an- gle θ = 0o θ = 10o θ = 20o θ = 30o θ = 0o θ = 10o θ = 20o θ = 30o Aperture size 7.5λ× 7.5λ 7.5λ× 7.5λ 7.5λ× 7.5λ 7.5λ× 7.5λ 7.5λ× 7.5λ 7.5λ× 7.5λ 7.5λ× 7.5λ 7.5λ× 7.5λ No. of el- ements 108 108 108 108 144 144 144 144 Gain 22.9 dBi 22.2 dBi 21.4 dBi 19 dBi 23 dBi 22.5 dBi 21.8 dBi 20.4 dBi Half power beamwidth 8o 8.1o 11.2o 13.6o 8o 8.1o 11.3o 12.8o Sidelobe level 15 dB 14.4 dB 13.1 dB 11 dB 11 dB 15.3 dB 16.9 dB 11.4 dB be suitable to be directly extended to the Terahertz (THz) reflecting surface design. • Size scalability. In terms of size scalability, the reflecting surface can be enlarged by increasing the number of array elements. The first step would always be designing the reflecting surface using the patch-only elements and then using lens to replace the microstrip patches at the edge of the aperture. In the presented design, three Lens antennas are placed at each corner of the reflecting surface. The reason for choosing this approach is that the size of the patch-only RA is 12 × 12. When the size of the RA is larger, the proposed design technique can be extended to increase the number of lens antennas. We would recommend to place the lens at the corners of the aperture and place its feed patches in a diagonal position, in order to maintain low mutual coupling between the feed patches of the Lens. • Reflected waveform control. In this work, it is assumed that the incident wave is pointing at the center of the reflecting surface and we only investigated reflecting the incident waves up to 30o off the boresight. In practical applications, it is desirable to direct the reflected waves to larger angles and the angle of incident waves may be different. To mitigate these issues, multiple patches can be employed as the feed sources of the lens and RF switches can be introduced to activate the receiving and transmitting patch feeds. As a trade-off, the improved re- configurability comes with the price of increased control complexity but the number of required phase shifters are still decreased. This needs to be further investigated in future studies. • Efficiency. From the simulation and measurement results, the developed reflecting surface using hybrid RA shows comparable radiation performance when the reflected waveform is directed within the angle range from 0o to 30o. In principle, similar waveforms will be obtained if the reflected waveform is directed within the angle range from −30o to 0o. Thus, it can be concluded that the developed hybrid design approach does not compromise the efficiency of the reflecting surface if the reflected waves are within the angle range of ±30o. With cur- rent configuration, the efficiency of the presented design would decrease when the angle of the reflected wave is larger than 30o but this issue can be solved by employing multiple patch feeds in the lens, as discussed above. V. CONCLUSION In this article, a hybrid design method to reduce the number of elements in a reflecting surface has been introduced. This method uses both lens antennas and microstrip patches to realize a reflectarray, leading to a reduction of 25% of the reflecting elements compared to a regular 12×12 patch array. 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Gao, “A 1-bit 10 × 10 reconfigurable reflectarray antenna: Design, optimization, and experiment,” IEEE Transactions on Antennas and Propagation, vol. 64, no. 6, pp. 2246–2254, 2016. Qi Luo (S’08–M’12) is a Senior Lecturer at the School of Physics, Engineer- ing and Computer Science, University of Hertfordshire, the UK. His research interests are reconfigurable intelligent surfaces, smart antennas, circularly po- larized antennas, phased arrays, metasurfaces, multiband microstrip antennas, and electrically small antenna design. Steven Gao (M’01–SM’16–F’19) is currently a Professor and the Chair of RF and Microwave Engineering, and the Director of Postgraduate Research with the School of Engineering and Digital Arts, University of Kent, Canterbury, U.K. His research interests include smart antenna, phased array, multi-in multi-out (MIMO), broadband and multi-band antennas, small antennas, RF front ends, FSS, and their applications into 5G mobile communications, satellite communication, small satellites, radars, energy harvesting and medical systems. Wei Hu (Member, IEEE) is currently an Associate Professor. From 2018 to 2019, he visited the University of Kent, U.K., as an Academic Visitor. His current research interests include multiband and wideband antennas, circularly polarized antennas, MIMO antenna arrays, and wideband wide- scanning phased arrays. Wei Liu (Senior Member, IEEE) has been with the Department of Electronic and Electrical Engineering, The University of Sheffield, Sheffield, U.K. since 2005, first as a Lecturer and then a Senior Lecturer. His research interests cover a wide range of topics in signal processing, with a focus on sensor array signal processing and its various applications, such as robotics and autonomous systems, human computer interface, radar, sonar, satellite navigation, and wireless communications. Mohammed Sobhy (LM’90) is currently an Emeritus Professor of Elec- tronics with the University of Kent, Canterbury, U.K. His current research interests include RF circuits design, analysis and applications of nonlinear electronic systems. Yichuang Sun (Senior Member, IEEE) a Professor of Communications and Electronics (since January 2001), Head of Communications and Intelligent Systems Research Group, and Head of Electronic, Communications and Electrical Engineering Division in the School of Engineering and Technology at the University of Hertfordshire, UK. Professor Sun has been conducting and leading research in wireless and mobile communications, RF/microelectronic circuits and systems, instruments and measurement, and neural networks and machine learning in the School.