Ply-stacking effects on mechanical properties of Kevlar-29/banana woven mats reinforced epoxy hybrid composites

Development of new hybrid laminated composites of Kevlar-29 (K-29)/banana fiber (Musa acuminata) mats to meet future demand for fiber reinforced polymer (FRP) composites has been investigated. The different ply-stacking sequenced Kevlar (K)/natural (N) banana reinforced epoxy polymeric hybrid composite samples were designated as KN1, KN2, KN3, KN4, KN5 and KN6, in addition to NN7 and KK8 for single or non-hybrid FRP (control) composite samples. The ply-stacking effects on mechanical properties of all the laminated composite were investigated. The maximum tensile, flexural, impact and interlaminar shear strengths (ILSS) were obtained with sample KN4, because of the stacking of its Kevlar and natural banana mats, which was K2/N4/K2 of 8 layers and different from other stacking sequences. The percentage improvements on tensile strength of sample KN4 when compared with other hybrid composite samples KN1, KN2, KN3, KN5 and KN6 were 6.3, 4.4, 3.6, 13.1 and 11.3%, respectively. While, same optimum sample KN4 recorded highest flexural strength among hybrid samples with percentage improvements of 122.19, 70.97, 31.03 and 83.68% when compared with other hybrid samples KN2, KN3, KN5 and KN6, respectively. Similar trend of results was obtained for their tensile and flexural moduli. But, both hybrid composite samples KN3 and KN4 recorded higher impact strengths of 3.0 and 2.8 J, respectively, when compared with other hybrid counterparts. The tensile and flexural strengths of sample KN4 were 147.48 and 223.69 MPa, respectively. The tensile properties of various theoretical model were compared with experimental values.